Product Reverse Engineering
Analyze existing products to understand design, functionality, and cost structure.
Generate detailed 3D models and manufacturing drawings for improvement.
Component & Material Substitution
Identify alternative materials or components with equal performance at lower cost.
Work with reliable suppliers to maintain quality and compliance.
Design Simplification
Reduce complexity by minimizing part count and assembly steps.
Improve manufacturability while maintaining product functionality.
Manufacturing Process Optimization
Evaluate current manufacturing methods and suggest efficient alternatives.
Introduce automation or new technologies to lower production costs.
Supplier & Vendor Cost Analysis
Compare sourcing options for raw materials and components.
Optimize procurement for better pricing and lead time.
Value Engineering
Evaluate each product function for cost vs. benefit.
Redesign components to achieve the same purpose with reduced expense.
Standardization of Components
Replace custom parts with standardized or modular components.
Simplify inventory management and reduce tooling costs.
Energy & Resource Efficiency Improvements
Redesign systems for lower power consumption and material waste.
Adopt sustainable manufacturing practices.
Testing & Validation of Redesigned Products
Ensure re-engineered products meet performance and safety standards.
Conduct lifecycle and reliability testing to maintain quality.
Documentation & Production Support
Provide updated CAD models, BOMs, and assembly documentation.
Support smooth transition into optimized production.